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Dross Stir Blades and Dross Skim Blades (Dross Skim Tools)

Dross Skim Blades and Dross Skim Tools
Dross Skim Blades and Dross Skim Tools

Dross skim blades (Dross Skimming Tools) are often the headaches in the casthouse operation because of the usual short life expectancy. SMI specially designed skim blades, made out of our proprietary material, usually last substantially longer than the traditional ones. Show us your reverberatory furnace and the skim blade handling equipment, we will offer you our skim blades to fit for your application for longer service life.

Dross skim tools including the following series:
CAST STIR BLADE series, CAST SKIM BLADE series, CAST LOCK PINs, NUTs and SCREWs. Let us know your production environment and we will tell you how to choose dross stir blade, how to choose skim blade and the appendages.

Las cuchillas de escoria (Dross Skimming Tools) son a menudo los dolores de cabeza en la operación de la fundición debido a la corta esperanza de vida habitual. Las cuchillas desnatadas especialmente diseñadas por SMI, hechas de nuestro material patentado, suelen durar mucho más que las tradicionales. Muéstrenos su horno de reverbero y el equipo de manejo de cuchillas desnatadas, le ofreceremos nuestras cuchillas desnatadas que se adaptan a su aplicación para una vida útil más larga.

Οι λεπίδες Dross skim (Dross Skimming Tools) είναι συχνά οι πονοκέφαλοι στη λειτουργία του χυτοστασίου λόγω του συνηθισμένου μικρού προσδόκιμου ζωής. Οι ειδικά σχεδιασμένες λεπίδες αποκορύφωσης SMI, κατασκευασμένες από ιδιόκτητο υλικό μας, συνήθως διαρκούν σημαντικά περισσότερο από τις παραδοσιακές. Δείξτε μας τον κλίβανο αντήχησης και τον εξοπλισμό χειρισμού λεπίδων αποκορύφωσης, θα σας προσφέρουμε τις λεπίδες αποκορύφωσης που ταιριάζουν στην εφαρμογή σας για μεγαλύτερη διάρκεια ζωής.

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Aluminum Dross Skim Blades and Skim Tools

Aluminum Dross Skim Blades
Aluminum Dross Skim Blades

Aluminum dross skim blades (skim tools) is a management tool for aluminum dross in smelting furnace, and skim blade is used to remove or skim the dross layer on the surface of the furnace melt to help obtain better aluminum. SMI’s skim blades are made of our own developed corrosion-resistant, wear-resistant materials and can be used in various vehicles such as wheel loaders and forklifts.
It is composed of scraper rod and scraper plate, only need to replace the scraper plate
Increase of service life, Reduced downtime, Cost saving

One end of the skim blades (skim tools) is connected to a long rod that is resistant to high temperature and corrosion by means of a fixing bolt, and the other end is fixed to the forklift. Can move with the telescopic arm before and after, left and right, up and down, so that the aluminum dross more uniform heat distribution and melting, and stirring with skim blades can also help improve the performance of cleaning fluxes by dispersing them more evenly in the melt, helping to produce the best grades of aluminum, It is a skimmer blade and agitator designed for aluminum smelting furnaces.

Specification Of Aluminum Dross Skim Blades and Skim Tools:
Material: SMI anti-thermal shock proprietary material for cast-house consumables
Application: Aluminum recycling, Aluminum smelters, Metal Recycling plants, non-ferrous metals recycling plants, Aluminum bar producers, Primary Aluminum producers, Secondary Aluminum producers, Aluminum refineries etc.

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Heat-Resistant Steel Metal Smelting Crucible

Heat-Resistant Steel Metal Smelting Crucible
Heat-Resistant Steel Metal Smelting Crucible

Heat-resistant steel metal smelting crucible is a kind of high-performance melting tool, which can work stably at a high temperature of 1000℃ for a long time, and is widely used because of its excellent corrosion resistance and convenient use.
Main features:
1) Using high-quality ZG40Cr25Ni20Si2 material, with excellent corrosion resistance, oxidation resistance and stability
2) High quality 310S can extend the service life of the crucible
3) Can be applied to all kinds of metal smelting and casting
4) Reasonable structure design makes operation more convenient and improve production efficiency

Heat-Resistant Steel Metal Smelting Crucible
SMI heat-resistant steel metal smelting crucible can work stably at 1000 ° C for a long time without deformation or cracking.

For the production environment of the smelter, we use high-quality ZG40Cr25Ni20Si2 material, because of its high strength, high toughness and good corrosion resistance, can effectively resist a variety of corrosive substances erosion, to ensure the long-term stable operation of the crucible.

We consider the convenience of customer use, the crucible with lifting lugs on both sides of the design, convenient mechanical operation and transportation, and there are different capacity and size options to meet the production needs of different customers.

Choosing SMI heat-resistant steel metal smelting crucible can quickly transfer heat to liquid aluminum during smelting, improving melting efficiency and obtaining more aluminum.

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Aluminum Furnace Skimming Tool or Skim blades used for Stirring and Mixing

Aluminium Furnace Skimming Tools for Dross Removal and Melt Stirring

Aluminium furnace skimming tools, also known as skim blades, are used in aluminium casthouses for removing dross and improving molten metal quality. They also assist in stirring and mixing, ensuring better temperature distribution and alloy consistency.

Aluminium furnace skimming tool for dross removal
Skim blade used in aluminium melting furnace
skimming blades designing draft- Industrial skim blade for molten aluminium stirring

Key Functions

Dross Removal

Efficient removal of oxide layer from molten aluminium surface, reducing metal loss and improving casting quality.

Stirring and Mixing

Helps achieve uniform temperature distribution and better alloy homogenization.

Flux Distribution

Improves cleaning flux efficiency by evenly dispersing it into the melt.

Product Features

  • Two-piece replaceable blade design, reducing maintenance time
  • High-performance proprietary materials for longer service life
  • Custom design based on furnace and working conditions
  • Compatible with existing skimming systems
  • Ready for installation
  • On-site technical support available

Applications

  • Aluminium melting furnaces
  • Holding furnaces
  • Reverberatory furnaces
  • Rotary furnaces
  • Secondary aluminium plants

Request a Quote

Contact us with your drawings or specifications for customized aluminium skimming tools and skim blades.

Other Languages

Español(click)

Herramientas de desnatado para hornos de aluminio utilizadas para eliminar escoria y mejorar la calidad del metal fundido. También ayudan a agitar y mezclar el metal fundido para una distribución uniforme del calor y mejor homogeneización.

Características del producto: diseño de dos piezas, materiales patentados de alta resistencia, personalizado según el horno, compatible con sistemas existentes, listo para instalar y soporte técnico disponible.

Ελληνικά(click)

Εργαλεία αποκορύφωσης για κλιβάνους αλουμινίου για αφαίρεση σκωρίας και βελτίωση ποιότητας μετάλλου. Βοηθούν επίσης στην ανάδευση και ανάμιξη του λιωμένου μετάλλου για ομοιόμορφη κατανομή θερμότητας.

Χαρακτηριστικά προϊόντος: σχεδιασμός δύο τεμαχίων, ιδιόκτητα υλικά υψηλής απόδοσης, προσαρμοσμένο για τον κλίβανο, συμβατό με υπάρχοντα συστήματα, έτοιμο για εγκατάσταση και διαθέσιμη τεχνική υποστήριξη.

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Application of Intelligent Ladle Slag Scraper (Skimming Tools) in steel mills and aluminum mills

The application of Intelligent ladle slag scraper (skimming tools) in steel mills and aluminum mills.

The intelligent ladle slag scraper is mainly used as a key equipment for the pretreatment of molten iron such as desulfurization, dephosphorization and desilization in steelmaking/aluminum smelting plants in order to improve steel quality and increase steel varieties. The equipment can pick up the slag with good fluidity and non-flowing flow in the molten pool, ladle or molten iron tank, so as to improve the pretreatment and metallurgical efficiency of iron and molten iron.
The equipment has four degrees of freedom: the whole machine rotates, the lifting frame rises/descends, the telescopic arm expands and contracts forward and backward, and the swing frame tilts up and down. Flexible action, high slag removal efficiency, large slag removal power and penetrating force, stable operation and convenient operation. It is mainly composed of mechanical and electronic control, which can be operated manually on site or remotely through 5G communication technology. The equipment is installed with protective plates close to the ladle, which can reduce the damage of high temperature to the equipment, and is safe and reliable.


El raspador inteligente de escoria de cuchara se utiliza principalmente como un equipo clave para el pretratamiento de hierro fundido, como desulfuración, desfosforación y desilización en plantas de fundición de acero / aluminio para mejorar la calidad del acero y aumentar las variedades de acero. El equipo puede recoger la escoria con buena fluidez y flujo sin flujo en el baño fundido, la cuchara o el tanque de hierro fundido, para mejorar el pretratamiento y la eficiencia metalúrgica del hierro y el hierro fundido.
El equipo tiene cuatro grados de libertad: toda la máquina gira, el bastidor de elevación sube/baja, el brazo telescópico se expande y se contrae hacia delante y hacia atrás, y el bastidor giratorio se inclina hacia arriba y hacia abajo. Acción flexible, alta eficiencia de eliminación de escoria, gran poder de eliminación de escoria y fuerza de penetración, operación estable y operación conveniente. Se compone principalmente de control mecánico y electrónico, que se puede operar manualmente en el sitio o de forma remota a través de la tecnología de comunicación 5G.
El equipo se instala con placas protectoras cerca de la cuchara, lo que puede reducir el daño de la alta temperatura al equipo, y es seguro y confiable.

Η έξυπνη ξύστρα σκωρίας κουτάλας χρησιμοποιείται κυρίως ως βασικός εξοπλισμός για την προεπεξεργασία του λιωμένου σιδήρου, όπως η αποθείωση, η αποφωσφορίωση και η αποσιλωμάτωση σε εγκαταστάσεις τήξης χάλυβα / αλουμινίου, προκειμένου να βελτιωθεί η ποιότητα του χάλυβα και να αυξηθούν οι ποικιλίες χάλυβα. Ο εξοπλισμός μπορεί να πάρει τη σκωρία με καλή ρευστότητα και μη ρέουσα ροή στη δεξαμενή τετηγμένης πισίνας, κουτάλας ή τετηγμένου σιδήρου, έτσι ώστε να βελτιωθεί η προεπεξεργασία και η μεταλλουργική απόδοση του σιδήρου και του τετηγμένου σιδήρου.
Ο εξοπλισμός έχει τέσσερις βαθμούς ελευθερίας: ολόκληρο το μηχάνημα περιστρέφεται, το πλαίσιο ανύψωσης ανεβαίνει / κατεβαίνει, ο τηλεσκοπικός βραχίονας επεκτείνεται και συστέλλεται προς τα εμπρός και προς τα πίσω και το πλαίσιο ταλάντευσης γέρνει πάνω και κάτω. Ευέλικτη δράση, υψηλή απόδοση αφαίρεσης σκωρίας, μεγάλη ισχύς αφαίρεσης σκωρίας και δύναμη διείσδυσης, σταθερή λειτουργία και βολική λειτουργία. Αποτελείται κυρίως από μηχανικό και ηλεκτρονικό έλεγχο, ο οποίος μπορεί να λειτουργήσει χειροκίνητα επί τόπου ή εξ αποστάσεως μέσω τεχνολογίας επικοινωνίας 5G.
Ο εξοπλισμός είναι εγκατεστημένος με προστατευτικές πλάκες κοντά στην κουτάλα, οι οποίες μπορούν να μειώσουν τη ζημιά της υψηλής θερμοκρασίας στον εξοπλισμό και είναι ασφαλής και αξιόπιστος.

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Range and Applications of Aluminum Smelter Furnace Dross Skim Blades & Stirrers

FURNACE TENDING TOOLS:

Range and application of Aluminum Smelter Furnace Dross Skim Blades & Stirrers:

Specially designed skim blades and stirrers for use in aluminum melting furnaces. Made from our own specially developed materials that are resistant to high temperatures and erosion. One end is connected to a long rod that is resistant to high temperature and corrosion by means of a fixing bolt, and the other end is fixed to the forklift. The whole dross blades & stirrers work is very lightweight, convenient and durable.

Compared with other tools, the service life of SMI tools can be extended by more than 5 times. Iron contamination is significantly reduced to assist in the production of the best grade of aluminum. When the dross blades reaches the end of its service life, it is not necessary to simply replace the blade at the top rather than replacing the entire kit.
In addition, this combination of materials and design is key to reducing the number of agitators required, thereby reducing production, maintenance and replacement costs.

SMI’s skim blades and stirrers are currently in operation in some of the world’s largest aluminum plants.
Furnace tending tools of SMI including Stirring tool and Skimming tool. Both tools are designed to make switching of the blades easy, with a low buying price for the tools it provides a great reduction of TCO for the end customers. SMI Skimming and mixing tools have been proven and widely used on a wide range of vehicles (wheel loaders, FTVs, Glama vehicles, forklifts and other vehicles).

Gama y aplicación de cuchillas y agitadores de escoria de horno de fundición de aluminio:

Cuchillas y agitadores especialmente diseñados para su uso en hornos de fundición de aluminio. Fabricado con materiales propios especialmente desarrollados que son resistentes a las altas temperaturas y a la erosión. Un extremo está conectado a una varilla larga que es resistente a altas temperaturas y corrosión por medio de un perno de fijación, y el otro extremo se fija a la carretilla elevadora. Todo el trabajo de las cuchillas de escoria y los agitadores es muy ligero, conveniente y duradero.

En comparación con otras herramientas, la vida útil de las herramientas SMI se puede extender más de 5 veces. La contaminación por hierro se reduce significativamente para ayudar en la producción de aluminio de la mejor calidad. Cuando las escorias llegan al final de su vida útil, no es necesario simplemente reemplazar la cuchilla en la parte superior en lugar de reemplazar todo el kit.
Además, esta combinación de materiales y diseño es clave para reducir el número de agitadores necesarios, reduciendo así los costes de producción, mantenimiento y sustitución.

Las cuchillas y agitadores de SMI están actualmente en funcionamiento en algunas de las plantas de aluminio más grandes del mundo.
Las herramientas de desnatado y mezcla han sido probadas y ampliamente utilizadas en una amplia gama de vehículos (cargadoras de ruedas, FTV, vehículos Glama, y carretillas elevadoras).
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