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You are here: Home / Archives for Sen Liang

Sen Liang

December 28, 2010 By Sen Liang

Research and Development

Research and Development
We have AutoCAD, SolidWorks and Pro/Engineer. Our experienced R&D department, provides new product designs by manipulating science and research functions to better serve our clients and promote our products. And we offer design services.

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SMI (Sino Machine Industry) serving the industrial markets of the world.

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Filed Under: Design, Research & Development

February 14, 2010 By Sen Liang Leave a Comment

Aluminum, Magnesium, Brass, Bronze, Lead, Zinc Ingot Molds

Ingot Molds
Aluminium Ingot Molds
Aluminum, Magnesium, Lead, Brass, Bronze and Zinc ingot molds
Aluminum, Magnesium, Lead, Brass, Bronze and Zinc ingot molds
Aluminum, Magnesium, Lead, Brass, Bronze and Zinc ingot molds
Aluminum, Magnesium, Lead, Brass, Bronze and Zinc ingot molds

SMI proudly claims to have been supplying Aluminum ingot molds, Magnesium ingot molds, Lead ingot molds, Brass ingot molds, Bronze ingot molds, Lead ingot molds worldwide for nearly 28 years.

SMI customized many shapes and sizes of ingot molds.
These ingot molds can be used for many different types of metals such as Aluminum, Magnesium, Lead, Brass, Bronze and Zinc.

Production Process
The manufacturing of Sow Molds involves a precise and controlled production process:
1. Material Selection:
High-quality, heat-resistant alloys are carefully selected to withstand the extreme temperatures encountered during aluminum smelting, magnesium smelting, lead smelting, brass smelting, bronze smelting or zinc smelting.
2. Mold Casting:
The selected materials are cast into the desired mold shape using advanced casting techniques. This process ensures the formation of a durable and precisely engineered mold.
3. Heat Treatment:
The cast molds undergo heat treatment processes to enhance their heat resistance, durability, and overall performance in the demanding conditions of Aluminum, Magnesium, Lead, Brass, Bronze or Zinc smelting facilities.
4. Quality Control:
Rigorous quality control measures are implemented at various stages of the production process to ensure that each Sow Mold meets the required specifications and standards.
5. Customization:
The molds are customized according to the specifications provided by Aluminum, Magnesium, Lead, Brass, Bronze or Zinc smelting facilities, taking into account factors such as size, capacity, and specific operational requirements.

Delivery, Shipping, And Serving
We provide DDP delivery service.
Lead time is 6~8 weeks from order placement.
Shipment is by ocean freight in 1×40HQ container.
On-site installation service is available on a daily rate basis.

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Filed Under: Casting Consumables Tagged With: aluminium ingot mold, brass ingot mold, Ingot Mold, magnesium ingot mold, non-ferrous ingot mold, zinc ingot mold

December 29, 2009 By Sen Liang

Daily design works-1

Daily design works show-1

D1-1
D1-3
D1-2

SMI (Sino Machine Industry) serving the industrial markets of the world.

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Filed Under: Design, Research & Development

March 2, 2009 By Sen Liang Leave a Comment

Steel Casting Salt Slag Bins for aluminum plant

Steel Casting Salt Slag Bins — Cast Steel Containers for Secondary Aluminium Remelt Operations

SMI steel casting salt slag bins for secondary aluminium remelt rotary furnace — cast steel construction, front view
SMI steel casting salt slag bins — cast steel, designed for extreme heat from secondary remelt tilt rotary furnace operations
SMI salt slag bin interior profile — cast steel construction for hot salt slag collection and transport
Salt slag bin interior view — cast steel internal profile engineered for hot salt slag containment and efficient discharge
SMI steel casting salt slag bin three-quarter view — cast steel for secondary aluminium smelter dross press and standalone salt slag cooling
SMI salt slag bin — cast steel construction for use with dross press systems or as standalone salt slag cooling vessel

SMI steel casting salt slag bins are purpose-built cast steel containers designed for the collection, cooling and transport of hot salt slag generated by secondary remelt tilt rotary furnace operations. The bins are engineered to withstand the extreme heat and corrosive conditions of salt slag handling in secondary aluminium smelters and recycling plants — conditions that standard fabricated steel containers cannot reliably manage over an extended service life.

Salt slag bins supplied by SMI are compatible with dross press systems for integrated dross processing workflows, and can equally be deployed as standalone salt slag cooling vessels where a separate cooling process is preferred. Custom dimensions and configurations are available to suit specific furnace output volumes, material handling equipment and floor space constraints.


Design and Construction

Cast Steel Construction

SMI salt slag bins are manufactured as cast steel components — not fabricated from plate. Cast construction provides uniform wall thickness, eliminates weld seams as potential failure points, and delivers the structural mass necessary for effective thermal absorption during hot salt slag containment. The cast steel body is engineered for repeated thermal cycling from ambient temperature to the temperature of freshly discharged rotary furnace salt slag without cracking or distortion.

Internal Profile

The internal profile of the bin is designed for clean discharge of cooled salt slag without material sticking to the walls or base. Draft angles and internal surface geometry are specified to minimise manual intervention during discharge and to reduce wear on the internal surface over repeated use cycles.

Base and Support Structure

The base and support feet are cast integrally with the bin body — no secondary fabrication or welded attachments. The base structure provides stable, level positioning on casthouse floor surfaces and accommodates standard forklift handling for transfer between furnace, cooling area and downstream processing.

Optional Lid Configuration

A lid configuration is available as an optional addition for applications where containment of airborne salt slag particulate during transport is required. Lid options are confirmed at the enquiry stage based on the specific handling and environmental requirements of each installation.


Application

SMI steel casting salt slag bins are designed for use in the following operational contexts:

  • Secondary remelt tilt rotary furnace operations — primary application, direct collection of hot salt slag at furnace discharge
  • Integrated dross press workflows — compatible with SMI dross press systems and third-party press installations for combined dross and salt slag processing
  • Standalone salt slag cooling — independent cooling process where salt slag is held in the bin for the full cooling cycle before transfer to downstream processing
  • Hot slag collection and transport — general casthouse slag handling in primary and secondary aluminium smelters, aluminium recycling plants and non-ferrous metal processing facilities
SMI salt slag bin rear view — base structure and support feet for stable positioning in aluminium casthouse
Salt slag bin rear view — base support structure and positioning feet for stable casthouse floor placement
SMI salt slag bin rear profile showing drain configuration and structural casting detail
Salt slag bin rear profile — cast steel structural detail and base configuration for secondary aluminium remelt operations
SMI steel casting salt slag bin full rear view — cast steel base, support structure and external profile for secondary aluminium smelter service
SMI salt slag bin full rear view — cast steel construction showing external profile, base structure and material handling configuration

Specifications

Parameter Details
Material Cast steel — grade confirmed at enquiry stage based on service conditions
Construction Fully cast — no fabricated or welded components
Dimensions Standard and custom configurations available
Lid Optional — confirmed at enquiry stage
Handling Fork pocket or base configuration for standard casthouse forklift
Application Secondary remelt rotary furnace, dross press integration, standalone salt slag cooling
Custom options Dimensions, capacity, lid, fork pocket configuration, material grade
Quality documentation Dimensional inspection report, material certification — standard with every order

Delivery and Installation

Parameter Details
Lead time Approximately 6~8 weeks from order confirmation
Shipping Ocean freight — 1 x 40HD container
Delivery terms DDP available; other Incoterms on request
On-site installation Available — SMI installation team, charged on a per diem basis

Global Supply

SMI steel casting salt slag bins are in active service at secondary aluminium smelters and recycling operations across the Middle East, Europe, India, North America and Asia-Pacific. All supply relationships are subject to confidentiality agreements. Reference accounts are available to qualified buyers under appropriate confidentiality terms.


En Español — Contenedores de Escoria Salina para Operaciones de Refusión Secundaria de Aluminio

Los contenedores de escoria salina de fundición de acero de SMI son recipientes de acero fundido diseñados específicamente para la recolección, enfriamiento y transporte de escoria salina caliente generada por operaciones de hornos rotativos inclinables de refusión secundaria. Están diseñados para soportar el calor extremo y las condiciones corrosivas del manejo de escoria salina en fundiciones secundarias de aluminio y plantas de reciclaje.

Los contenedores son compatibles con sistemas de prensa de escoria para flujos de trabajo integrados de procesamiento de escoria, y también pueden utilizarse como recipientes independientes de enfriamiento de escoria salina. Se encuentran disponibles dimensiones y configuraciones personalizadas para adaptarse a los volúmenes de producción específicos de cada instalación, equipos de manejo de materiales y restricciones de espacio.

SMI ofrece servicio de entrega DDP, con un plazo de entrega de aproximadamente 22 semanas desde la confirmación del pedido. El servicio de instalación en sitio está disponible con cargo por día. Para consultas técnicas o solicitudes de cotización, por favor contacte al equipo de SMI →


Related Products — SMI Dross Management Equipment

  • Aluminum Dross Press — SMI40, SMI60, SMI80 dross press systems
  • Dross Press Cooling Head — cooled and uncooled variants, all geometries
  • Dross Skim Pans and Sow Molds — matched pan-and-head sets, alloy steel
  • Alloy Steel Sow Mold — 8630 WCB 9 and SMI & HT anti-thermal shock material options
  • Aluminum Dross Cooling Pan — post-press salt cake and dross cooling unit
  • Aluminum Dross Recycling Systems — complete downstream processing line
  • Dross Press Equipment Overview — system configurations and upgrade options

Request a Quotation

To specify the correct salt slag bin configuration for your operation, please provide the following at enquiry stage:

  • Furnace type and salt slag output volume per cycle
  • Required bin capacity — volume or weight of salt slag per bin
  • Handling equipment — forklift specifications, fork width and spacing
  • Lid requirement — yes / no / to be confirmed
  • Annual consumption volume — number of bins per year
  • Delivery terms preference — DDP or other Incoterms
  • Operation type — secondary smelter / recycling plant / other

SMI will respond with a written technical recommendation and commercial proposal. Contact SMI — Salt Slag Bin Enquiry →

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Filed Under: Dross Management Tagged With: aluminium plant, dross management, salt slag bin, slag bin, steel casting

December 10, 2007 By Sen Liang

Motor fan blade

An electric motor is an electrical machine that converts electrical energy into mechanical energy. The reverse of this is the conversion of mechanical energy into electrical energy and is done by an electric generator, which has much in common with a motor.

Motor fan blade
Motor fan blade
Motor fan blade
Motor fan blade
Motor fan blade
Motor fan blade

Most electric motors operate through the interaction between an electric motor’s magnetic field and winding currents to generate force. In certain applications, such as in regenerative braking with traction motors in the transportation industry, electric motors can also be used in reverse as generators to convert mechanical energy into electric power.

Found in applications as diverse as industrial fans, blowers and pumps, machine tools, household appliances, power tools, and disk drives, electric motors can be powered by direct current (DC) sources, such as from batteries, motor vehicles or rectifiers, or by alternating current (AC) sources, such as from the power grid, inverters or generators. Small motors may be found in electric watches. General-purpose motors with highly standardized dimensions and characteristics provide convenient mechanical power for industrial use. The largest of electric motors are used for ship propulsion, pipeline compression and pumped-storage applications with ratings reaching 100 megawatts. Electric motors may be classified by electric power source type, internal construction, application, type of motion output, and so on.

Electric motors are used to produce linear or rotary force (torque), and should be distinguished from devices such as magnetic solenoids and loudspeakers that convert electricity into motion but do not generate usable mechanical powers, which are respectively referred to as actuators and transducers.

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Filed Under: Electric Motor & Electromechanical Parts

April 4, 1996 By Sen Liang Leave a Comment

SMI Special Steel Products 02

SMI Special Steel Products 02:

SMI Special Steel Products 02
SMI Special Steel Products 02

Mining wear-resistant parts:
Classification: Chain links, chains, and shovel structural components
Main Materials: EMS-4375, EMS-4377, EMS-4309,LF2/A105

Oil drilling and production:
Classification: Top drive products, sprockets, hook bodies, crankshafts, wheel hubs
Main Materials: ZG25CrNiMo、ZG18CrMoNi3-6、ZG30SiMn、T-217B、ZG25MnVCu, ZG35CrMo, ZG270-500

Nuclear power:
Classification: Cylinder, valve casing, steam chamber, steam seal body, partition sleeve, nozzle chamber
Main Materials: ZG13Cr9Mo1VNbN, ZG20CrMo, ZG15Cr1Mo1V、 ZG15Cr2Mo1, ZG06Cr13Ni4Mo, ZG230-450

Hydro power or hydroelectric:
Classification: Guide vanes, upper crown, lower ring, blades
Main Materials: ZG06Cr13Ni4Mo, ZG06Cr16Ni5Mo

Pump valve:
Classification: Pump cover, pump body, valve body
Main Materials: ZG15CrlMolV,ZG280-480、 LF2/A105,ZG230-450、Gr80-50,HT200, QT500-7,304/316

Cast iron parts:
Classification: Blower products, flanges, and casing
Main Materials: Gray Iron, Ductile Iron

General machinery:
Classification: Valve shell, mold tire, anvil seat, bearing sleeve, sphere, partition
Main Materials: Gr80-50、ZG20Mn、 ZG35、ZG35CrMo、 ZG25Mn、 ZG40CrNiMo,ZG340-640,ZG310-570

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Filed Under: SMI Products Overview, SMI Special Steel Products 02

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Customized Products & Services

Professional Aluminum & Magnesium plant equipment supplier from China.
Up to 4,000 metric tons of mechanical products annually.
More than 30 years’ manufacturing and export experience.
Serving Global Aluminum & Magnesium smelters and metal recycling industry since 1996.

Recent Products & Services

  • High-Performance Aluminum Ingot Molds: The Complete Selection Guide
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